Carrier/Carlyle 06D/06E/05G Compressors Pressure Unloaders CAPACITY CONTROL ADJUSTMENT: Control Set Point (cylinder load point) is.

• SERVICE GUIDE 06D/06E/06CC COMPRESSORS. • WHAT THIS GUIDE CAN DO FOR YOU Carlyle Compressor Company provides this guide to aid the service specialist in proper installation, service, and maintenance of 06D, E, CC compressors. Following the procedures in this guide will extend the life of the system and improve performance. • Exploded View — 6-Cylinder 06D Compressor.56 Exploded View — 6-Cylinder 06E Compressor.58 2.10 Torque Guide –– 06D and 06CC (16 to 37 Cfm) Compressors. 60 2.11 Torque Guide –– 06E and 06CC (50 to 99 Cfm) Compressors. 61 3.0 COMPRESSOR AND PARTS DATA. • 3.20 Service Valve Gaskets (06D, E, CC)..

90 3.21 Oil Drain Plug Adapter..91 3.22 Sight Glass Adapters for Oil Equalization.91 3.23 Replacement Sight Glass/Installation Tool.91 3.24 Replacement Motor End Mounting Foot.91 3.25 Gaskets –– Cylinder Head and Valve Plate.92 3.26 Miscellaneous.. • 1.0 — GENERAL COMPRESSOR AND CUSTOMER INFORMATION 1.1 — Compressor Model Number Significance 06D COMPRESSORS 06DR 3 37 0 D A 36 5 A – (RP)** Model = 0, Package = 1 or 9, A = Shipped Without Oil Oil and Refrigeration (06DR, DM) Unloading Variable.

• 06E COMPRESSORS 06ER 3 99 3 0 A – (RP)** Model = 0, Package = 1 or 9, A = Shipped Without Oil Design Variable: New Compressors: 0 = OEM Model 1 = Carrier A/C Model 2 = Old Design Refrigeration Valve Plates 6 = Carrier A/C Model 9 = Cemak Model S = Oil Sensor Block and OPSS Sensor. • NOTE: USE OF “Cfm” AS MODEL SIZE DESIGNATION Carlyle uses the “Cfm” designation in the model number to identify the compressor size. The Cfm values are the sixth and seventh digits of the model number. See example above. Carlyle offers two series of compressors based on body size.

• UL (Underwriters Labo- ratory) and CSA (Canadian Standards Association). All 60 Hz semi-hermetic Carlyle Compressors are UL and CSA recognized and comply with UL, CSA, and NEC (National Electrical Code) requirements for internal motor protection. • SERIAL NUMBER BAR CODE - For Carlyle internal use only. ELECTRICAL CHARACTERISTICS - Are shown for all semi-hermetic compressors.

Voltages are shown with respective operating ranges for both 50 and 60 cycle opera- tion. • 1.3 — Compressor Serial Number Significance ALL NEW COMPRESSORS Example: S/N 3695J00123 36 95 J 00123 Numerical Sequence Plant Location: J = Syracuse, U = Atlanta Year of Manufacture: 93, 94, 95, etc. Week of Manufacture: 01 thru 52 Begin Jan. Download Livro O Corpo Fala Pdf. 1st ALL SERVICE COMPRESSORS Example: S/N 3602UD0123 36 02 U D 0123. • Equipment may carry an extended OEM warranty if that warranty has been purchased from the OEM. The OEM issues the extended warranty, not Carlyle or its distributors, and the OEM is responsible for providing the end user with the credit. • OEM or the OEM’s local representative. If questions cannot be answered by the OEM or this Service Guide, please contact the Carlyle engineering group.

The following recommended start-up procedure for Carlyle 06D, 06E, and 06CC compressors will help eliminate initial. • 2.2 — Recommended Start-Up Procedure Reliability data of Carlyle’s 06D, 06E, and 06CC refrigera- tion compressors indicate that at least half of compressor failures occur during the first two to four months of opera- tion. • Carlyle ships most new and service compressors without oil. The oil level for 06CC size 16 to 37 Cfm compressors and all 06D compressors should be at 1/4 to 3/4 of the sight glass. The oil level for 06CC size 50 to 99 Cfm compressors and all 06E compressors should be at 1/8 to 3/8 of the sight glass. • Typically, equaliza- tion lines are 1-1/8 in.

(28 mm) in diameter or larger. For 06D compressors, a sight glass in the line is required to determine the system oil level. Parallel systems using three (3) or more 06E compressors require the use of a common motor barrel interconnection line between compressors.

• Use only Carlyle approved oil appropriate for the refrig- erant being used. Section 3.6 on pages 69 to 71 list all the approved oils. Section 3.9 on page 72 notes the correct oil.

Leak test, evacuate, and dehydrate the system. Charge the system. When initially charging the high side of the system with liquid refrigerant, all service valves should be closed (front seated). This will prevent refrigerant from migrating to the compressor crankcase and into the oil, causing a flooded start.

After the compressor has run 10 to 15 minutes and no liquid floodback is evident, completely open suction ser- vice valve. The other compressors within the system should be started in the same manner. To ensure operating oil levels are within acceptable lim- its, closely observe the oil level in the compressors until the system has stabilized.

• Ensure defrost cycles are staggered so no more than one third of the system is on defrost at any time. COMPRESSOR OPERATING LIMITS Figures 1A and 1B show the components and typical operat- ing ranges of the Carlyle 06D, E, and 06CC compressors. • NOTE: SIGHT GLASS OF ALL 06E COMPRESSORS LOCATED ON PE FACE OF COMPRESSOR. FACTORY INSTALLED OIL PRESSURE SENSOR BLOCK FOR AVAILABLE OIL PRESSURE SAFETY SWITCH (OPSS). FOR MORE INFORMATION SEE SECTION 3.12. Hauppauge Wintv Retail Cd Iso. 1A — Typical 06D, E Operating Limits. • SUCTION VALVE LOCATION MAXIMUM PREFERRED RGT IS 35°F TO 50°F (2°C TO 10°C) 1/4' NPT OIL PUMP PRESSURE CONNECTION SEE PAGE 72 SECTION 3.9 CRANKCASE OIL SUMP 100°F TO 130°F (38°C TO 54°C) MEASURE BELOW CRANKCASE OIL LEVEL, MAXIMUM OIL LEVEL SIGHT GLASS FOR 06CC (16 TO 37 Cfm)- ALLOWABLE 165°F (74°C) 1/4 TO 3/4 SIGHT GLASS (SIGHT GLASS FOR “D”.